Department of Manufacturing & Mechanical Engineering Technology / Packaging Science

Hands on Experience

Student Scholar Emily Delmonte

Emily Delmonte

Multi-functional equipment is not unusual. But, the combination of a bicycle, tent and cart in one kit makes for an out-of-the-ordinary, but convenient travel package. Emily Delmonte's composite project is a minimalist's dream and a practical invention for travelers hiking in the forest or in the big city.

That's the premise behind her composite conversion bicycle project—a multi-functional set of tools, that when joined together, becomes a bike, or a cart or even a tent, she says. The three-in-one device is part of her senior design independent study project.

Delmonte, a fifth-year mechanical engineering technology student in the College of Applied Science and Technology, works independently in the machine fabrication and composites shop in the Center for Integrated Manufacturing Studies. She produced several carbon fiber rods and multi-dimensional couplers in the lab that when assembled in different combinations form a bicycle, then a cart or a basic tent.

Carbon fibers are threadlike metals. They are overlaid in a cross-weave pattern that can be molded to form dense, high-strength objects such as the rods Delmonte designed. The composite structure is essential, she explained, and allows for uniform strength distribution across the equipment, especially at the joints, to hold the rods securely for the cart, bike or tent.

Imagine traveling with one kit of tools and couplers that can become a carry all, a method of transportation, even a temporary home. With a user manual, provided by Delmonte, along with the required number of rods, couplers and a few extra components like bicycle wheels and canvas, individuals can both travel light and travel conveniently.

"I would like to add more components," Delmonte says of her project. She intends to market the composite bicycle to outdoor gear companies. An avid sportswoman herself, she sees the value in its simplicity. With the composite project features, she may never have to hail a taxi again.

Brew-ha-ha

Brew-ha-ha

Sustainable bottling will lead to longer shelf life and tastier brews

Michelle Cometa, University News

From fraternity parties to presidential conversations, beer has its share of connoisseurs. Light or dark, lite or full-bodied, beer is at its best brewed, bottled and bold.

Sustainable packaging has gained momentum, even in the beer industry. In the last several years, companies as old as Carlton & United Breweries in Great Britain and Miller Brewing in the United States began using plastic, or PET, bottles for their beers, making a significant change from the longstanding tradition of using green, amber or clear glass bottles.

In today's marketplace, the push for more cost effective glass recycling processes and better use of biodegradable materials has found its way into breweries and recycling plants. Research focuses on improving the PET bottles, determining the optimal conditions that would make beer in a PET bottle as flavorful as a brew in a glass bottle, and improving the recycling process.

Changfeng Ge

Some of the research into enhancing the properties of the PET bottles is being conducted at RIT by Changfeng Ge, assistant professor of packaging science in the College of Applied Science and Technology. Ge along with packaging science students James Gross, Jeffrey Spiwak and Benjamin Brooks recently completed one of several phases of their research, "Adding a High Barrier Shrink Film to a Beer Bottle: An Alternative Way to Enhance the Barrier Properties of a PET Bottle." They found that plastic shrink film can protect as well as glass against the three most damaging properties to beers—light, oxygenation and moisture.

Bottles with brown or amber glass protect beers from light that can breakdown its properties making it bitter rather than hearty. Green or colorless glass offers less protection from light. Recycling bottles that are amber or green require higher firing temperatures than a plain glass bottle, expending more energy and costing more, in the process, Ge explains.

"To recycle the amber color takes so long and needs a lot of energy and heat to melt it," he says. "So we use a standardized, plain glass bottle. No color, one temperature."

Ge and the students propose a new method to apply a barrier shrink film around a plain PET bottle. They tested the rate at which oxygen molecules pass through the beer bottle with the new film sleeve.

Tests were conducted with different strength wraps, polyvinylidene, also referred to as PVDC, and used in Saran Wrap, and ethylene vinyl alcohol, or EVOH, a barrier film best suited for cold storage temperatures. The students studied the varying temperatures and humidity rates at which the films or wraps would retain their protective qualities, sometimes using temperatures up to 162 degrees Celsius.

They focused specifically on the absorption of oxygen into the wall of the bottle and found that the wrap decreased oxygen transfer into the PET bottle and could act as an efficient barrier protecting the contents, says Gross. They will continue testing, adding more quantitative results to the growing success rates of using PET bottles with film coverings.

The alternative coating is also easily added into the bottling process and absorbs inks for the beer label, an important factor in retaining brand identity. It also can be easily removed and is less costly in the recycling process than using one of the darker colored bottles, Brooks adds.

Beer brewing remains a process specific to the company; beer drinkers know the difference between a Budweiser and a Dos Equis. Bottling is essential in retaining the unique flavor of the brew, so die-hard beer drinkers may have a difficult time believing that a brew in PET bottles is as authentic as beer in amber bottles. The experience might look different, but the truth is in the taste—and if plastic can contain the robustness of a Guinness, sustainability provides it with a satisfying finish.

Recycling one glass bottle saves enough energy to power a 60-watt bulb for four hours, a computer for 30 minutes or a television for 20 minutes.