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Six Sigma/Lean Six Sigma

Lean Six Sigma
Green Belt Program

Lean Six Sigma Flow Chart

Click here for the Open Green Belt Program schedule

Program Overview and Format

Elimination of waste and improved process capabilities are common goals of both Lean and Six Sigma. The integration of these systems provides a process improvement methodology that addresses the responsiveness and capability of the entire value delivery system. Through aggressive identification and elimination of non-value added activities (waste), optimum value flow is achieved. Cycle times are reduced and defects removed. Travel distances, inventories, set-up times, equipment downtime, scrap, rework, and other wastes of the "hidden factory” are attacked. Lean focuses on delivered value from a customer's prospective through the entire supply chain. Six Sigma is a proven, statistically based problem solving process that generates superior data driven solutions, productive yields, and dramatic bottom-line results. The objectives of our Lean Six Sigma training are to teach organizations to:

• Reduce time to market for new products
• Reduce delivery time
• Reduce waste and costs
• Reduce work-in-process inventory
• Reduce variability
• Increase profits and customer satisfaction

The Green Belt Lean Six Sigma Program consists of the following components and is offered to teams from participating organizations:

1. Management Overview
2. Greenbelt Training – 12 Days
3. Project
4. Certification

For additional information contact:

Greg Evershed
Director of Business Development
KGCOE
585-475-5442
greg.evershed@rit.edu

Donald Baker
Director
CQAS
585-475-5070
ddbcqa@rit.edu

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Management Overview

Management’s active involvement and commitment to the Lean Six Sigma program is a critical element for its successful implementation. In order to participate in the Greenbelt program it is a requirement that at least one member of the management team from the participant’s organization attend this overview session.

The key elements of the overview include:

• Lean and Six Sigma overview
• Management’s responsibility
• Selecting key projects with leadership support
• Estimating project value to organization, timing to complete, and the resources required
• Assigning accountability
• Selecting training participants
• Managing the projects

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Green Belt Training

Our Green Belt Lean Six Sigma program is typically presented one day a week for twelve weeks. It is instructor-led and will involve participants in extensive interactive training. Participants will be exposed in depth to each topic through classroom assignments and structured exercises within team environments.

The training modules include:

Six Sigma/Lean Enterprise Approach to Improvement
Change
5-S and Visual Controls
Cost of Quality
Team Building/Leadership
VSM (Value Stream Mapping), Current State
Standard Work
Solving Process/Tools
Cause-Effect Matrix
FMEA (Failure Mode and Effects Analysis)
Statistical Thinking
Sampling Issues
Basic Statistics
Components of Variance
Measurement Systems Analysis
Correlation & Regression Analysis
Capability Analysis
Control Plans
SPC/Control Charts
Design of Experiments – Introduction
t-tests
Line and Cell Design
Kaizen Event Training
Setup Reduction
Total Productive Maintenance (TPM)
Kanban

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Green Belt Project

Each Green Belt participant is required to complete a project of significant value to his/her organization. These projects will require the completion of a Project Charter describing the project and detailing the objectives, team members, costs, and timeline. The Charter must be approved by both the organization’s management as well as RIT. During the training period the participants will present progress reports. Pairs of participants from the same organization may be involved with the same project.

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Instructors

Cancellation and Refund Policy

Full tuition is refunded if cancellations are made more than 30 days before the program begins. A $50 fee is charged for cancellations made between seven and 30 days before the program begins. Refunds are not given for cancellations made less than seven days before the program begins, for non-attendance or for withdrawal after the program begins. Substitute participants are welcome. RIT reserves the right to cancel programs, substitute speakers and modify content. Program fees will be refunded when RIT cancels a program.