ISE Seminar Series

Vibratory Feeder System Project

Laura Modesto
Master of Engineering Candidate
Industrial & Systems Engineering Department

Date: Thursday, April 28, 2005
Time: 1:00 - 1:50 pm
Location: Room 09-1149 (Kate Gleason Engineering Building)

Abstract

The Vibratory Feeder System Project is a parts handling/productivity enhancement focused effort. It was designed to incorporate existing machinery with an automated feeder system to insure process optimization, increased productivity, reduced cost, and Implement Six Sigma Methodolgies.

Numerous Industrial Engineering tools were used in the different phases of the project. In scope, the different processes of the operation were analyzed and compared to best practice models. A Value Stream Map (VSM) was developed to obtain a holistic idea of a process. A Failure Mode and Effect Analysis (FMEA) was addressed to mitigate the risk of potential failures. These tools served as mapping and funneling tools to define the scope of the project. CTQ's were identified and addressed during the design phase of the project. Several LEAN Manufacturing tools were also ultilized. In an effort to facilitate the redesign processes, a simulation model of the process was built using PROModel simulation software as basis in which to discuss and develop the filling and packaging best practice. This provided the foundation for an efficient implementation and hybrid processes. Capability analysis, Gage R&R and a DOE were developed to analyze and control the performance of the new process. These and other tools used in the project will be addressed during the presentation of this capstone.

Overall the project had a large impact on reducing operating costs and improving productivity of the line.

Advisor: Dr. James Taylor, Industrial & Systems Engineering Department

Questions?
Contact Dr. Michael Kuhl at 475-2134 or mekeie@rit.edu